How to Print and Assemble Split Boxes

If you possess a printer with a limited print bed size yet wish to create large storage boxes, the split storage boxes are an ideal solution. I’ve designed these models to divide large boxes into segments, each fitting within a 180×180mm space.

I’ve designed each piece to split along a distinct rib, providing ample surface for a secure glue assembly, resulting in a seamless final storage box.

Choosing the Appropriate Model

At present, there are two series compatible with split boxes:

In each series, the models adhere to the same numbering scheme as the regular boxes. The dimensions indicated represent the final size of the assembled box. For instance, if you aim to print a regular height box with a unit size of 5×5, opt for models beginning with LR2052-155C-S....

Each model file concludes with the variant identifier S followed by a number representing the element. To construct the complete storage box, it is necessary to print all elements corresponding to the selected size.

Assembly Instructions

Assembling the printed storage box is a straightforward process. I recommend watching the video below, which guides you through each step of the assembly.

Selecting the Appropriate Glue

Choosing the right adhesive is crucial for achieving a robust and stable storage box. I recommend opting for a quick-setting, two-component epoxy glue from a reputable brand.

The ideal glue should possess a gel-like consistency once mixed, ensuring it adheres well to the surfaces being bonded and doesn’t run or dissipate.

Constructing Boxes Beyond the Nine-Unit Size

While you might think that the limit for constructing storage boxes is 540mm (nine units), it’s possible to go even larger. I’ve designed the elements to be versatile, allowing you to find a matching combination by repeating middle elements, thereby facilitating the creation of a storage box of any desired size.

Though I perceive this as a somewhat uncommon requirement, I haven’t provided specific instructions or tables for constructing boxes beyond nine units. However, the calculations are straightforward, given that the largest repeating piece is three units and the smallest is two units.

For instance, to construct a 1×19 sized box, you can assemble the elements as follows:

[ 3 | 3 | 3 | 3 | 3 | 2 | 2 ]

  3 + 3 + 3 + 3 + 3 + 2 + 2 = 19